---
title: OTC DAIHEN Blog | Welding and Automation News | Manual Welding (2)
description: Manual Welding | Learn more about what's going on in the welding and automation industry and get tips for making your processes more efficient on the OTC DAIHEN blog.  (2)
---

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## [Over-Welding: The Hidden Cost You Can’t Afford to Ignore](https://blog.daihen-usa.com/over-welding-the-hidden-cost-you-cant-afford-to-ignore)

 Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on October 7, 2025

- [Tweet](https://twitter.com/share)

[![](https://blog.daihen-usa.com/hubfs/Delivering%20an%20industry%20leading%2020nsec%20response%20time%2c%20that%20is%2050%20million%20arc%20adjustments%20every%20second%20of%20the%20weld!%204X%20faster%20response%20than%20our%20nearest%20competitor!%20(4).png)](https://blog.daihen-usa.com/over-welding-the-hidden-cost-you-cant-afford-to-ignore)

---

[Read More](https://blog.daihen-usa.com/over-welding-the-hidden-cost-you-cant-afford-to-ignore)

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding), [Customer Success](https://blog.daihen-usa.com/topic/customer-success), [Manufacturing Systems](https://blog.daihen-usa.com/topic/manufacturing-systems)

## [How OTC's Nanosecond Microchip is Changing the Game in Pulse Welding](https://blog.daihen-usa.com/how-otcs-nanosecond-microchip-is-changing-the-game-in-pulse-welding)

 Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on August 18, 2025

- [Tweet](https://twitter.com/share)

[![](https://blog.daihen-usa.com/hubfs/Delivering%20an%20industry%20leading%2020nsec%20response%20time%2c%20that%20is%2050%20million%20arc%20adjustments%20every%20second%20of%20the%20weld!%204X%20faster%20response%20than%20our%20nearest%20competitor!%20(3).png)](https://blog.daihen-usa.com/how-otcs-nanosecond-microchip-is-changing-the-game-in-pulse-welding)

---

[Read More](https://blog.daihen-usa.com/how-otcs-nanosecond-microchip-is-changing-the-game-in-pulse-welding)

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding), [Customer Success](https://blog.daihen-usa.com/topic/customer-success), [Manufacturing Systems](https://blog.daihen-usa.com/topic/manufacturing-systems)

## [Revolutionizing Welding: Versatile Power Sources Shaping the Future](https://blog.daihen-usa.com/revolutionizing-welding-versatile-power-sources-shaping-the-future)

 Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on June 20, 2024

- [Tweet](https://twitter.com/share)

[![](https://blog.daihen-usa.com/hubfs/featured.webp)](https://blog.daihen-usa.com/revolutionizing-welding-versatile-power-sources-shaping-the-future)

Welding has witnessed a remarkable evolution over the years. From the early days of manual processes to sophisticated robotic welding today, welding has continuously adapted to meet the needs of various industries. 

[Read More](https://blog.daihen-usa.com/revolutionizing-welding-versatile-power-sources-shaping-the-future)

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding)

## [3 Reasons to Break Free From Flux-Cored Wire in Welding](https://blog.daihen-usa.com/3-reasons-to-break-free-from-flux-cored-wire-in-welding)

 Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on May 2, 2024

- [Tweet](https://twitter.com/share)

[![Flux-cored wire](https://blog.daihen-usa.com/hubfs/1-Blog/featured-flux-cored-wire.webp)](https://blog.daihen-usa.com/3-reasons-to-break-free-from-flux-cored-wire-in-welding)

As welding technology advances, it's becoming increasingly clear that flux-cored wire might not always be the best option. In this article, we'll explore three compelling reasons why it might be time to bid farewell to flux-cored wire and embrace solid wire for your welding processes.

[Read More](https://blog.daihen-usa.com/3-reasons-to-break-free-from-flux-cored-wire-in-welding)

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding)

## [Breaking Free from Anti-Spatter Welding Spray and Gels](https://blog.daihen-usa.com/breaking-free-from-anti-spatter-welding-spray-and-gels)

 Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on April 7, 2024

- [Tweet](https://twitter.com/share)

[![Low-spatter weld](https://blog.daihen-usa.com/hubfs/featured-anti-spatter%20(1).webp)](https://blog.daihen-usa.com/breaking-free-from-anti-spatter-welding-spray-and-gels)

The welding world has long been acquainted with anti-spatter sprays and gels, which many consider necessary evils in achieving clean welds. OTC DAIHEN USA is challenging this status quo with a revolutionary approach that aims to make anti-spatter agents a thing of the past.

[Read More](https://blog.daihen-usa.com/breaking-free-from-anti-spatter-welding-spray-and-gels)

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding)

## [Cost Savings in Welding: How to Cut Abrasives & Grinding](https://blog.daihen-usa.com/cost-savings-in-welding-how-to-cut-abrasives-grinding)

 Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on March 15, 2024

- [Tweet](https://twitter.com/share)

[![A metal worker cuts a rectangular metal pipe with an angle grinder](https://blog.daihen-usa.com/hubfs/featured-grinding.webp)](https://blog.daihen-usa.com/cost-savings-in-welding-how-to-cut-abrasives-grinding)

Grinding and abrasives have long been necessary but costly in welding to achieve precision and quality finishes. Manufacturers are now finding considerable savings in time and costs with OTC DAIHEN’s innovative welding technology that cuts down the need for grinding and abrasives.

[Read More](https://blog.daihen-usa.com/cost-savings-in-welding-how-to-cut-abrasives-grinding)

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding)

[Previous](https://blog.daihen-usa.com/topic/manual-welding/page/1) [All posts](https://blog.daihen-usa.com/all) [Next](https://blog.daihen-usa.com/topic/manual-welding/page/3)

### **Subscribe!**

Get **Keeping It Clean**, a monthly enewsletter with all the latest in welding and robotic automation.

## [Over-Welding: The Hidden Cost You Can’t Afford to Ignore](https://blog.daihen-usa.com/over-welding-the-hidden-cost-you-cant-afford-to-ignore)

 Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on October 7, 2025

- [Tweet](https://twitter.com/share)

[![](https://blog.daihen-usa.com/hubfs/Delivering%20an%20industry%20leading%2020nsec%20response%20time%2c%20that%20is%2050%20million%20arc%20adjustments%20every%20second%20of%20the%20weld!%204X%20faster%20response%20than%20our%20nearest%20competitor!%20(4).png)](https://blog.daihen-usa.com/over-welding-the-hidden-cost-you-cant-afford-to-ignore)

---

[Read More](https://blog.daihen-usa.com/over-welding-the-hidden-cost-you-cant-afford-to-ignore)

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding), [Customer Success](https://blog.daihen-usa.com/topic/customer-success), [Manufacturing Systems](https://blog.daihen-usa.com/topic/manufacturing-systems)

## [How OTC's Nanosecond Microchip is Changing the Game in Pulse Welding](https://blog.daihen-usa.com/how-otcs-nanosecond-microchip-is-changing-the-game-in-pulse-welding)

 Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on August 18, 2025

- [Tweet](https://twitter.com/share)

[![](https://blog.daihen-usa.com/hubfs/Delivering%20an%20industry%20leading%2020nsec%20response%20time%2c%20that%20is%2050%20million%20arc%20adjustments%20every%20second%20of%20the%20weld!%204X%20faster%20response%20than%20our%20nearest%20competitor!%20(3).png)](https://blog.daihen-usa.com/how-otcs-nanosecond-microchip-is-changing-the-game-in-pulse-welding)

---

[Read More](https://blog.daihen-usa.com/how-otcs-nanosecond-microchip-is-changing-the-game-in-pulse-welding)

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding), [Customer Success](https://blog.daihen-usa.com/topic/customer-success), [Manufacturing Systems](https://blog.daihen-usa.com/topic/manufacturing-systems)

## [Revolutionizing Welding: Versatile Power Sources Shaping the Future](https://blog.daihen-usa.com/revolutionizing-welding-versatile-power-sources-shaping-the-future)

 Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on June 20, 2024

- [Tweet](https://twitter.com/share)

[![](https://blog.daihen-usa.com/hubfs/featured.webp)](https://blog.daihen-usa.com/revolutionizing-welding-versatile-power-sources-shaping-the-future)

Welding has witnessed a remarkable evolution over the years. From the early days of manual processes to sophisticated robotic welding today, welding has continuously adapted to meet the needs of various industries. 

[Read More](https://blog.daihen-usa.com/revolutionizing-welding-versatile-power-sources-shaping-the-future)

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding)

## [3 Reasons to Break Free From Flux-Cored Wire in Welding](https://blog.daihen-usa.com/3-reasons-to-break-free-from-flux-cored-wire-in-welding)

 Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on May 2, 2024

- [Tweet](https://twitter.com/share)

[![Flux-cored wire](https://blog.daihen-usa.com/hubfs/1-Blog/featured-flux-cored-wire.webp)](https://blog.daihen-usa.com/3-reasons-to-break-free-from-flux-cored-wire-in-welding)

As welding technology advances, it's becoming increasingly clear that flux-cored wire might not always be the best option. In this article, we'll explore three compelling reasons why it might be time to bid farewell to flux-cored wire and embrace solid wire for your welding processes.

[Read More](https://blog.daihen-usa.com/3-reasons-to-break-free-from-flux-cored-wire-in-welding)

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding)

## [Breaking Free from Anti-Spatter Welding Spray and Gels](https://blog.daihen-usa.com/breaking-free-from-anti-spatter-welding-spray-and-gels)

 Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on April 7, 2024

- [Tweet](https://twitter.com/share)

[![Low-spatter weld](https://blog.daihen-usa.com/hubfs/featured-anti-spatter%20(1).webp)](https://blog.daihen-usa.com/breaking-free-from-anti-spatter-welding-spray-and-gels)

The welding world has long been acquainted with anti-spatter sprays and gels, which many consider necessary evils in achieving clean welds. OTC DAIHEN USA is challenging this status quo with a revolutionary approach that aims to make anti-spatter agents a thing of the past.

[Read More](https://blog.daihen-usa.com/breaking-free-from-anti-spatter-welding-spray-and-gels)

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding)

## [Cost Savings in Welding: How to Cut Abrasives & Grinding](https://blog.daihen-usa.com/cost-savings-in-welding-how-to-cut-abrasives-grinding)

 Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on March 15, 2024

- [Tweet](https://twitter.com/share)

[![A metal worker cuts a rectangular metal pipe with an angle grinder](https://blog.daihen-usa.com/hubfs/featured-grinding.webp)](https://blog.daihen-usa.com/cost-savings-in-welding-how-to-cut-abrasives-grinding)

Grinding and abrasives have long been necessary but costly in welding to achieve precision and quality finishes. Manufacturers are now finding considerable savings in time and costs with OTC DAIHEN’s innovative welding technology that cuts down the need for grinding and abrasives.

[Read More](https://blog.daihen-usa.com/cost-savings-in-welding-how-to-cut-abrasives-grinding)

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding)

[Previous](https://blog.daihen-usa.com/topic/manual-welding/page/1) [All posts](https://blog.daihen-usa.com/all) [Next](https://blog.daihen-usa.com/topic/manual-welding/page/3)

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---

### Recent Articles

[![](https://blog.daihen-usa.com/hubfs/Delivering%20an%20industry%20leading%2020nsec%20response%20time%2c%20that%20is%2050%20million%20arc%20adjustments%20every%20second%20of%20the%20weld!%204X%20faster%20response%20than%20our%20nearest%20competitor!%20(4).png)](https://blog.daihen-usa.com/over-welding-the-hidden-cost-you-cant-afford-to-ignore)

## [Over-Welding: The Hidden Cost You Can’t Afford to Ignore](https://blog.daihen-usa.com/over-welding-the-hidden-cost-you-cant-afford-to-ignore)

 Published on October 7, 2025

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding), [Customer Success](https://blog.daihen-usa.com/topic/customer-success), [Manufacturing Systems](https://blog.daihen-usa.com/topic/manufacturing-systems)

[![](https://blog.daihen-usa.com/hubfs/Delivering%20an%20industry%20leading%2020nsec%20response%20time%2c%20that%20is%2050%20million%20arc%20adjustments%20every%20second%20of%20the%20weld!%204X%20faster%20response%20than%20our%20nearest%20competitor!%20(3).png)](https://blog.daihen-usa.com/how-otcs-nanosecond-microchip-is-changing-the-game-in-pulse-welding)

## [How OTC's Nanosecond Microchip is Changing the Game in Pulse Welding](https://blog.daihen-usa.com/how-otcs-nanosecond-microchip-is-changing-the-game-in-pulse-welding)

 Published on August 18, 2025

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding), [Customer Success](https://blog.daihen-usa.com/topic/customer-success), [Manufacturing Systems](https://blog.daihen-usa.com/topic/manufacturing-systems)

[![](https://blog.daihen-usa.com/hubfs/featured.webp)](https://blog.daihen-usa.com/revolutionizing-welding-versatile-power-sources-shaping-the-future)

## [Revolutionizing Welding: Versatile Power Sources Shaping the Future](https://blog.daihen-usa.com/revolutionizing-welding-versatile-power-sources-shaping-the-future)

 Published on June 20, 2024

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding)

[![Flux-cored wire](https://blog.daihen-usa.com/hubfs/1-Blog/featured-flux-cored-wire.webp)](https://blog.daihen-usa.com/3-reasons-to-break-free-from-flux-cored-wire-in-welding)

## [3 Reasons to Break Free From Flux-Cored Wire in Welding](https://blog.daihen-usa.com/3-reasons-to-break-free-from-flux-cored-wire-in-welding)

 Published on May 2, 2024

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding)

[![Low-spatter weld](https://blog.daihen-usa.com/hubfs/featured-anti-spatter%20(1).webp)](https://blog.daihen-usa.com/breaking-free-from-anti-spatter-welding-spray-and-gels)

## [Breaking Free from Anti-Spatter Welding Spray and Gels](https://blog.daihen-usa.com/breaking-free-from-anti-spatter-welding-spray-and-gels)

 Published on April 7, 2024

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding)

[![A metal worker cuts a rectangular metal pipe with an angle grinder](https://blog.daihen-usa.com/hubfs/featured-grinding.webp)](https://blog.daihen-usa.com/cost-savings-in-welding-how-to-cut-abrasives-grinding)

## [Cost Savings in Welding: How to Cut Abrasives & Grinding](https://blog.daihen-usa.com/cost-savings-in-welding-how-to-cut-abrasives-grinding)

 Published on March 15, 2024

 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding)

[❮](https://blog.daihen-usa.com/topic/manual-welding/page/1)

[1](https://blog.daihen-usa.com/topic/manual-welding/page/1) [2](https://blog.daihen-usa.com/topic/manual-welding/page/2) [3](https://blog.daihen-usa.com/topic/manual-welding/page/3) [4](https://blog.daihen-usa.com/topic/manual-welding/page/4) [5](https://blog.daihen-usa.com/topic/manual-welding/page/5)

[...](https://blog.daihen-usa.com/topic/manual-welding/page/7) [8](https://blog.daihen-usa.com/topic/manual-welding/page/8) [❯](https://blog.daihen-usa.com/topic/manual-welding/page/3)

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