--- title: Why should I automate my welding process and how do I justify automation? description: Trying to figure out if automating your welding process will benefit your company? Need to justify going to automation? Read our latest post here: image: https://blog.daihen-usa.com/hubfs/All_Blog_Content/Justify-automation_2.png --- [![OTC Daihen Inc.](https://www.daihen-usa.com/wp-content/uploads/2022/05/logo.png)](https://www.daihen-usa.com/) [OTC DAIHEN](https://www.daihen-usa.com) ## Primary Menu - Technologies - [![Synchro-Feed-Evolution-menu](https://www.daihen-usa.com/wp-content/uploads/2024/01/Synchro-Feed-Evolution-menu.webp)Synchro Feed Evolution Ultra Low Spatter Welding](https://www.daihen-usa.com/low-spatter-synchro-feed-evolution/) - [![ultra-low-spatter-menu](https://www.daihen-usa.com/wp-content/uploads/2024/01/ultra-low-spatter-menu.png)Plasma Jet TIG High Jet Stream Flow](https://www.daihen-usa.com/plasma-jet-tig-welder/) - [Support](https://www.daihen-usa.com/support/) - [![emergency](https://www.daihen-usa.com/wp-content/uploads/2022/07/emergency.png)Emergency Support](https://www.daihen-usa.com/support/#emergency) - [![support](https://www.daihen-usa.com/wp-content/uploads/2022/07/support.png)Service](https://www.daihen-usa.com/support/#spareparts) - [![rma](https://www.daihen-usa.com/wp-content/uploads/2022/07/rma.png)In-House Repair](https://www.daihen-usa.com/support/#techsupport) - [![parts](https://www.daihen-usa.com/wp-content/uploads/2022/07/parts.png)Parts](https://www.daihen-usa.com/support/#inhouserepair) - [Training](https://www.daihen-usa.com/training/) - [![register-menuicon](https://www.daihen-usa.com/wp-content/uploads/2022/07/register-menuicon.png)Register](https://www.daihen-usa.com/training/#register) - [![class-menuicon](https://www.daihen-usa.com/wp-content/uploads/2022/07/class-menuicon.png)Class Offering](https://www.daihen-usa.com/training/#courseoverview) - [![faq-menuicon](https://www.daihen-usa.com/wp-content/uploads/2022/07/faq-menuicon.png)Training FAQs](https://www.daihen-usa.com/training/#trainingfaqs) - [Resources](https://www.daihen-usa.com/resources/) - [![manuals](https://www.daihen-usa.com/wp-content/uploads/2022/07/manuals.png)Product Manuals](https://www.daihen-usa.com/product-manuals-otc-daihen/) - [![buyers-guide](https://www.daihen-usa.com/wp-content/uploads/2022/07/buyers-guide.png)Buyer’s Guides & Videos](https://www.daihen-usa.com/buyers-guides-videos/) - [![industry-articles](https://www.daihen-usa.com/wp-content/uploads/2022/07/industry-articles.png)Industry Articles](https://blog.daihen-usa.com/?__hstc=51647990.76b0b6a765e9ea5764d9133abef56596.1646249670674.1652379522534.1659373989410.28&__hssc=51647990.1.1659373989410&__hsfp=2776171110) - [![weld-spatter](https://www.daihen-usa.com/wp-content/uploads/2022/07/weld-spatter.png)Weld Spatter 101](https://www.daihen-usa.com/weld-spatter/) - [![warranty](https://www.daihen-usa.com/wp-content/uploads/2022/07/warranty.png)Warranty Info](https://www.daihen-usa.com/resources/warranty-info/) - [![older-model-charts](https://www.daihen-usa.com/wp-content/uploads/2022/07/older-model-charts.png)Reference Charts](https://www.daihen-usa.com/reference-charts/) - [![cost](https://www.daihen-usa.com/wp-content/uploads/2022/07/cost.png)Welding Cost Analysis](https://info.daihen-usa.com/welding-cost-analysis?__hstc=51647990.76b0b6a765e9ea5764d9133abef56596.1646249670674.1652379522534.1659373989410.28&__hssc=51647990.1.1659373989410&__hsfp=2776171110) - [![newsletter](https://www.daihen-usa.com/wp-content/uploads/2022/07/newsletter.png)Get My Free Newsletter](https://info.daihen-usa.com/welding-automation-newsletter?__hstc=51647990.76b0b6a765e9ea5764d9133abef56596.1646249670674.1652379522534.1659373989410.28&__hssc=51647990.1.1659373989410&__hsfp=2776171110) - [Blog](https://blog.daihen-usa.com/) - [About OTC DAIHEN](https://www.daihen-usa.com/about-otc-daihen/) - [![about](https://www.daihen-usa.com/wp-content/uploads/2022/07/about.png)About Us](https://www.daihen-usa.com/about-otc-daihen/) - [![team](https://www.daihen-usa.com/wp-content/uploads/2022/07/team.png)Meet The Team](https://www.daihen-usa.com/meet-the-team/) - [![faq](https://www.daihen-usa.com/wp-content/uploads/2022/07/faq.png)FAQs](https://www.daihen-usa.com/faqs/) - - Search Search - [Contact Us](https://www.daihen-usa.com/contact/) - [Solutions ▼](https://www.daihen-usa.com/support/) - [Robotic Welding Cells](https://www.daihen-usa.com/robotic-welding-cells/) - [Welding Robots](https://www.daihen-usa.com/arc-welding-robots/) - [Welding Power Sources](https://www.daihen-usa.com/welding-power-sources/) - [COMPANY](https://www.daihen-usa.com/about-otc-daihen/) - [TRAINING](https://www.daihen-usa.com/training/) - [SUPPORT](https://www.daihen-usa.com/support/) - [![LinkedIn logo](https://blog.daihen-usa.com/hs-fs/hubfs/otc-linkedin.png?width=18&height=18&name=otc-linkedin.png)](https://www.linkedin.com/company/otc-daihen-inc.) - [![Youtube logo](https://blog.daihen-usa.com/hs-fs/hubfs/otc-youtube.png?width=26&height=26&name=otc-youtube.png)](https://www.youtube.com/user/OTCDaihen) [![OTC DAIHEN Logo](https://blog.daihen-usa.com/hubfs/Logos/daihen-logo-hs-white.png "OTC DAIHEN Logo")](https://www.daihen-usa.com/) - [ROBOTIC WELDING](https://www.daihen-usa.com/robotic-welding/) - [Robotic Welding Cells](https://www.daihen-usa.com/robotic-welding-cells/) - [ECO-ARCs](https://www.daihen-usa.com/eco-arc-series/) - [PT ARCs & SERVO ARCs](https://www.daihen-usa.com/pt-servo-arc/) - [DT-ARCs](https://www.daihen-usa.com/dt-arc-series/) - [ROTA-ARCs](https://www.daihen-usa.com/rota-arc-series/) - [TRI-ARCs](https://www.daihen-usa.com/tri-arc/) - [ED-ARCs](https://www.daihen-usa.com/ed-arc-series/) - [Ready-To-Ship Systems](https://www.daihen-usa.com/pre-engineered-robotic-welding-cells/) - [Arc Welding Robots](https://www.daihen-usa.com/arc-welding-robots/) - [6-Axis Robots](https://www.daihen-usa.com/6-axis-robots/) - [7-Axis Robots](https://www.daihen-usa.com/7-axis-robots/) - [Robot Accessories](https://www.daihen-usa.com/robot-accessories/) - [Robot Controllers](https://www.daihen-usa.com/robot-controllers/) - [Robot Positioner](https://www.daihen-usa.com/robot-positioner/) - [Robotic Sensors](https://www.daihen-usa.com/robotic-sensors/) - [Welding Cobots](https://www.daihen-usa.com/integration/welding-cobots/) - [WELDING POWER SOURCES](https://www.daihen-usa.com/welding-power-sources/) - [Welbee Power Sources](https://www.daihen-usa.com/welbee-power-sources/) - [Welding Torches & Wire Feeders](https://www.daihen-usa.com/welding-torches-and-wire-feeders/) - WELDING TECHNOLOGY - [Synchro Feed Evolution](https://www.daihen-usa.com/low-spatter-synchro-feed-evolution/) - [Plasma Jet TIG Welder](https://www.daihen-usa.com/plasma-jet-tig-welder/) - MORE THAN WELDING - [Material Handling Robots](https://www.daihen-usa.com/material-handling/) - [Plasma Cutting](https://www.daihen-usa.com/plasma-cutting/) - [Finishing Solutions](https://www.daihen-usa.com/finishing-solutions/) - [Assembly](https://www.daihen-usa.com/assembly/) - [RESOURCES](https://www.daihen-usa.com/resources/) - [Blog](https://blog.daihen-usa.com) - [ROI Calculator](https://www.daihen-usa.com/roi-calculator/) - [Subscribe to eNewsletter](https://info.daihen-usa.com/welding-automation-newsletter) - [Product Manuals](https://www.daihen-usa.com/product-manuals-otc-daihen/) - [Reference Charts](https://www.daihen-usa.com/reference-charts/) - [Warranty Info](https://www.daihen-usa.com/resources/warranty-info/) - [Welding Spatter 101](https://www.daihen-usa.com/weld-spatter/) - [Weld Sample Request](https://share.hsforms.com/1988748/29c25b01-8865-4d13-bee7-8571813f5ca5?__hstc=22325028.9076249f07035e1b31fa84fd446fe84d.1709088700121.1709585640965.1709640284848.14&__hssc=22325028.10.1709640284848&__hsfp=2434429739) - [CONTACT US](https://www.daihen-usa.com/contact/) - [Contact Your Rep](https://www.daihen-usa.com/meet-the-team/) - [Ask the Automation Expert](https://info.daihen-usa.com/welding-automation-e-hotline) # Why should I automate my welding process and how do I justify automation? Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on June 20, 2016 - [Tweet](https://twitter.com/share) ![Justify-automation_2.png](https://blog.daihen-usa.com/hubfs/All_Blog_Content/Justify-automation_2.png) As our world becomes more digitized, connected and automated, what does that mean for the welding process in a factory? Many businesses are considering switching from manual welding processes to systems that automate welding. There are many reasons for switching, but some business owners aren't sure if they can justify the expense of robotic welding machines. Here's a quick look at the benefits of automating your welding process and how to justify the expense. **Why should I automate my welding process?** Automating your welding process isn't just about getting a new machine. It also reflects an upgrade in performance, speed and accuracy, all of which are necessary for a smooth running, high quality production line. Automated welding allows for less waste of material, less time spent in weld cleanup and continuous operation for a longer time period than may otherwise be seen in production. It also allows your final product to have a higher level of quality, whether it's because of the precision with which an automated welding machine works, the reduction of operator error in the equation and producing work that is exactly the same from one piece to the next. It works well in factory settings, but is becoming more popular with smaller shops as well, as the ability to automate smaller batches of work becomes easier. **How do I justify automation?** There are many ways that automating your welding work can save you money, allowing you to more quickly pay back the expense of the machinery. When you hire a new worker, you need to train them in how to do the welds you need for that job. With an automated welder, you simply provide the same program and design specifications that all your other machines require. A welder needs breaks for safety and to continue providing uniform work. A machine doesn't have that need. A human welder may not be as precise or exacting with their welding job, whereas a welding machine will only operate within parameters and will provide very uniform results time and again. For these reasons and many more, it's easy to justify the cost of automating your welding process through the savings your business will quickly see. Automating your business' welding process provides great opportunity for cost savings, improved quality and uniform production. The cost can be justified through a variety of benefits and typically has a relatively fast payback period. If you need more information about automated robotic welding, please [feel free to contact us](https://www.daihen-usa.com/contact/) today. We offer an easy to understand cycle time and cost analysis to help you determine if you’re ready for robotic welding automation. At OTC Daihen, we've spent most of the past century providing the best welding technology the world has to offer, and are happy to help you get your operation running more effectively, efficiently and profitably. Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding) ### **Subscribe!** Get **Keeping It Clean**, a monthly enewsletter with all the latest in welding and robotic automation. # Why should I automate my welding process and how do I justify automation? Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on June 20, 2016 - [Tweet](https://twitter.com/share) ![Justify-automation_2.png](https://blog.daihen-usa.com/hubfs/All_Blog_Content/Justify-automation_2.png) As our world becomes more digitized, connected and automated, what does that mean for the welding process in a factory? Many businesses are considering switching from manual welding processes to systems that automate welding. There are many reasons for switching, but some business owners aren't sure if they can justify the expense of robotic welding machines. Here's a quick look at the benefits of automating your welding process and how to justify the expense. **Why should I automate my welding process?** Automating your welding process isn't just about getting a new machine. It also reflects an upgrade in performance, speed and accuracy, all of which are necessary for a smooth running, high quality production line. Automated welding allows for less waste of material, less time spent in weld cleanup and continuous operation for a longer time period than may otherwise be seen in production. It also allows your final product to have a higher level of quality, whether it's because of the precision with which an automated welding machine works, the reduction of operator error in the equation and producing work that is exactly the same from one piece to the next. It works well in factory settings, but is becoming more popular with smaller shops as well, as the ability to automate smaller batches of work becomes easier. **How do I justify automation?** There are many ways that automating your welding work can save you money, allowing you to more quickly pay back the expense of the machinery. When you hire a new worker, you need to train them in how to do the welds you need for that job. With an automated welder, you simply provide the same program and design specifications that all your other machines require. A welder needs breaks for safety and to continue providing uniform work. A machine doesn't have that need. A human welder may not be as precise or exacting with their welding job, whereas a welding machine will only operate within parameters and will provide very uniform results time and again. For these reasons and many more, it's easy to justify the cost of automating your welding process through the savings your business will quickly see. Automating your business' welding process provides great opportunity for cost savings, improved quality and uniform production. The cost can be justified through a variety of benefits and typically has a relatively fast payback period. If you need more information about automated robotic welding, please [feel free to contact us](https://www.daihen-usa.com/contact/) today. We offer an easy to understand cycle time and cost analysis to help you determine if you’re ready for robotic welding automation. At OTC Daihen, we've spent most of the past century providing the best welding technology the world has to offer, and are happy to help you get your operation running more effectively, efficiently and profitably. Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding) ### Browse by Categories - [Buyers Guides (5)](https://blog.daihen-usa.com/topic/buyers-guides) - [Customer Success (12)](https://blog.daihen-usa.com/topic/customer-success) - [Manual Welding (44)](https://blog.daihen-usa.com/topic/manual-welding) - [Manufacturing Systems (10)](https://blog.daihen-usa.com/topic/manufacturing-systems) - [OTC DAIHEN News (7)](https://blog.daihen-usa.com/topic/otc-daihen-news) --- ## Keeping It Clean Newsletter Join thousands of others who receive this monthly enewsletter with all the latest in welding and robotic automation. [![Get My Free Newsletter](https://no-cache.hubspot.com/cta/default/1988748/fbed1512-d020-443e-a435-c7792b156f66.png)](https://cta-redirect.hubspot.com/cta/redirect/1988748/fbed1512-d020-443e-a435-c7792b156f66) ![](https://blog.daihen-usa.com/hs-fs/hubfs/daihen_footer_logo.png?width=158&height=76&name=daihen_footer_logo.png) 1400 Blauser Dr Tipp City, OH 45371 Phone: [(937) 667-0800](tel:9376670800) Fax: (937) 667-0885 [Robotic Welding Cells](https://www.daihen-usa.com/robotic-welding-cells/) [ECO-ARCs](https://www.daihen-usa.com/eco-arc-series/) [PT-ARCs & SERVO-ARCs](https://www.daihen-usa.com/pt-servo-arc/) [DT-ARCs](https://www.daihen-usa.com/dt-arc-series/) [ROTA-ARCs](https://www.daihen-usa.com/rota-arc-series/) [TRI-ARCs](https://www.daihen-usa.com/tri-arc/) [ED-ARCs](https://www.daihen-usa.com/ed-arc-series/) [Arc Welding Robots](https://www.daihen-usa.com/arc-welding-robots/) [6-Axis Robots](https://www.daihen-usa.com/6-axis-robots/) [7-Axis Robots](https://www.daihen-usa.com/7-axis-robots/) [Robot Controllers](https://www.daihen-usa.com/robot-controllers/) [Robot Positioners](https://www.daihen-usa.com/robot-positioner/) [Robot Sensors](https://www.daihen-usa.com/robotic-sensors/) [Welding Power Sources](https://www.daihen-usa.com/welding-power-sources/) [Welbee Power Sources](https://www.daihen-usa.com/welbee-power-sources/) [Welding Torches & Wire Feeders](https://www.daihen-usa.com/welding-torches-and-wire-feeders/) [Frequently Asked Questions](https://www.daihen-usa.com/faqs/) [Support](https://www.daihen-usa.com/support/) [Training](https://www.daihen-usa.com/training/) [Resource Center](https://www.daihen-usa.com/resources/) [About OTC DAIHEN](https://www.daihen-usa.com/about-otc-daihen/) [Contact Us](https://www.daihen-usa.com/contact/) [Careers](https://www.daihen-usa.com/careers/) [Become a Distributor](https://www.daihen-usa.com/become-a-distributor/) Copyright © 2024 OTC DAIHEN. | [Privacy Policy](https://www.daihen-usa.com/privacy-policy/) | Web Design by [Marketing Essentials](https://mktgessentials.com/) ```json { "@context" : "http://schema.org", "@type" : "Organization", "logo" : "https://www.daihen-usa.com/wp-content/uploads/2022/05/logo.png", "name" : "OTC DAIHEN", "url" : "https://www.daihen-usa.com" } ``` ```json { "@context" : "https://schema.org", "@type" : "BlogPosting", "author" : { "@type" : "Person", "name" : "OTC DAIHEN", "url" : "https://blog.daihen-usa.com/author/otc-daihen" }, "dateModified" : "2022-10-31T18:13:32.956Z", "datePublished" : "2016-06-21T03:30:00.000Z", "headline" : "Why should I automate my welding process and how do I justify automation?", "image" : [ "https://blog.daihen-usa.com/hubfs/All_Blog_Content/Justify-automation_2.png" ], "mainEntityOfPage" : { "@id" : "https://blog.daihen-usa.com/why-should-i-automate-my-welding-process-and-how-do-i-justify-automation", "@type" : "WebPage" }, "publisher" : { "@type" : "Organization", "logo" : { "@type" : "ImageObject", "url" : "https://blog.daihen-usa.com/hubfs/daihen-logo-hs-01.png" }, "name" : "OTC DAIHEN Inc." } } ```