--- title: OTC DAIHEN Blog | Welding and Automation News | Manual Welding (7) description: Manual Welding | Learn more about what's going on in the welding and automation industry and get tips for making your processes more efficient on the OTC DAIHEN blog. 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But welding operation costs can cause direct impacts on your profitability. Which area of welding causes the highest change in your bottom line? Learn which one has the strongest impact here. [Read More](https://blog.daihen-usa.com/what-part-of-the-welding-process-most-affects-the-bottom-line) Topics: [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) ## [Three Ways to Reduce Weld Porosity on Your Assembly Line](https://blog.daihen-usa.com/three-ways-to-reduce-weld-porosity-on-your-assembly-line) Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on July 5, 2016 - [Tweet](https://twitter.com/share) [![Good aluminum weld](https://blog.daihen-usa.com/hubfs/1-Blog/featured-reduce-weld-porosity%20(1).webp)](https://blog.daihen-usa.com/three-ways-to-reduce-weld-porosity-on-your-assembly-line) *The blog was originally posted in 2016 and updated in 2023 with new information.* When you're under a deadline to complete production, the last thing you need are quality issues. Unfortunately, weld porosity is a common problem in welding applications. Fortunately, it's also relatively easy to fix. How do you reduce porosity in your production line? We've taken a look at the causes of weld porosity and found the easiest ways to reduce it. [Read More](https://blog.daihen-usa.com/three-ways-to-reduce-weld-porosity-on-your-assembly-line) Topics: [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) ## [Comparing Aluminum Welding With Push-Pull Gun and a Push Gun](https://blog.daihen-usa.com/comparing-aluminum-welding-with-push-pull-gun-and-a-push-gun) Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on June 6, 2016 - [Tweet](https://twitter.com/share) [![OTC_blog_790x350_Pushpull.png](https://blog.daihen-usa.com/hubfs/All_Blog_Content/OTC_blog_790x350_Pushpull.png)](https://blog.daihen-usa.com/comparing-aluminum-welding-with-push-pull-gun-and-a-push-gun) When your operation is dealing with aluminum welding, it can seem as though there's a whole new world of issues to troubleshoot. Porosity, oxidation, weld cracking, wire burn-backs and many more issues tend to plague production lines around the world. One common concern is whether a push-pull gun or a push gun works best when welding aluminum. In this piece, we'll take a solid look at what the advantages and disadvantages are of each type of gun and how to best incorporate them into your production line. [Read More](https://blog.daihen-usa.com/comparing-aluminum-welding-with-push-pull-gun-and-a-push-gun) Topics: [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) ## [The Advantages of a Dual Wire Feeder vs a Single Wire Feeder](https://blog.daihen-usa.com/the-advantages-of-a-dual-wire-feeder-vs-a-single-wire-feeder) Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on June 2, 2016 - [Tweet](https://twitter.com/share) [![OTC_blog_790x350-5.png](https://blog.daihen-usa.com/hubfs/All_Blog_Content/OTC_blog_790x350-5.png)](https://blog.daihen-usa.com/the-advantages-of-a-dual-wire-feeder-vs-a-single-wire-feeder) When you're involved in assembly line management, there are a wide range of inputs and processes that can affect your overhead and, by extension, your profitability. When your assembly line slows down, it costs labor and production. Processes that keep your line running efficiently directly impact your profitability. One area where many companies find room for improvement is in their welding processes. Fine tuning the process to reduce slag and spatter, improve welding times and provide better quality control results can come from a range of changes. One area where improvement can be found is in choosing to use a dual wire feeder or a single wire feeder. Here's a quick overview of each welding wire feed and the advantages and disadvantages of each. [Read More](https://blog.daihen-usa.com/the-advantages-of-a-dual-wire-feeder-vs-a-single-wire-feeder) Topics: [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) ## [New Technology: Developments in Welding That Can't Be Ignored](https://blog.daihen-usa.com/new-technology-developments-in-welding-that-cant-be-ignored) Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on May 9, 2016 - [Tweet](https://twitter.com/share) [![OTC_blog_790x3503.png](https://blog.daihen-usa.com/hubfs/All_Blog_Content/OTC_blog_790x3503.png)](https://blog.daihen-usa.com/new-technology-developments-in-welding-that-cant-be-ignored) As our technology advances, our industry is rapidly changing. Some welding developments provide a serious advantage while others don't actually work out in the end. But which innovations should you ignore and which ones should you implement? It's a tough decision, but here's our take on the most important recent developments in welding that deserve some attention. [Read More](https://blog.daihen-usa.com/new-technology-developments-in-welding-that-cant-be-ignored) Topics: [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) ## [What is Low Spatter and How Does it Work?](https://blog.daihen-usa.com/what-is-low-spatter-and-how-does-it-work) Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on April 11, 2016 - [Tweet](https://twitter.com/share) [![](https://blog.daihen-usa.com/hubfs/All_Blog_Content/What-is-low-spatter.png)](https://blog.daihen-usa.com/what-is-low-spatter-and-how-does-it-work) When you're trying to keep production working on a regular schedule without slowdowns in your production line, you often end up weighing the balance between factors that slow down the line and factors that help boost production, but cost more in terms of overhead. Fortunately, there's an easy way to improve your production speed without increasing your overhead too much. In this post, we'll discuss [spatter control](https://www.daihen-usa.com/weld-spatter/) in your facility: what it is, how it affects your production line and how to implement it with minimal costs. [Read More](https://blog.daihen-usa.com/what-is-low-spatter-and-how-does-it-work) Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) [Previous](https://blog.daihen-usa.com/topic/manual-welding/page/6) [All posts](https://blog.daihen-usa.com/all) [Next](https://blog.daihen-usa.com/topic/manual-welding/page/8) ### **Subscribe!** Get **Keeping It Clean**, a monthly enewsletter with all the latest in welding and robotic automation. ## [What part of the welding process most affects the bottom line?](https://blog.daihen-usa.com/what-part-of-the-welding-process-most-affects-the-bottom-line) Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on August 29, 2016 - [Tweet](https://twitter.com/share) [![OTC_blog_790x350-12.png](https://blog.daihen-usa.com/hubfs/All_Blog_Content/OTC_blog_790x350-12.png)](https://blog.daihen-usa.com/what-part-of-the-welding-process-most-affects-the-bottom-line) When you're in business creating products, welding process profitability may seem like a vague concept. But welding operation costs can cause direct impacts on your profitability. Which area of welding causes the highest change in your bottom line? Learn which one has the strongest impact here. [Read More](https://blog.daihen-usa.com/what-part-of-the-welding-process-most-affects-the-bottom-line) Topics: [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) ## [Three Ways to Reduce Weld Porosity on Your Assembly Line](https://blog.daihen-usa.com/three-ways-to-reduce-weld-porosity-on-your-assembly-line) Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on July 5, 2016 - [Tweet](https://twitter.com/share) [![Good aluminum weld](https://blog.daihen-usa.com/hubfs/1-Blog/featured-reduce-weld-porosity%20(1).webp)](https://blog.daihen-usa.com/three-ways-to-reduce-weld-porosity-on-your-assembly-line) *The blog was originally posted in 2016 and updated in 2023 with new information.* When you're under a deadline to complete production, the last thing you need are quality issues. Unfortunately, weld porosity is a common problem in welding applications. Fortunately, it's also relatively easy to fix. How do you reduce porosity in your production line? We've taken a look at the causes of weld porosity and found the easiest ways to reduce it. [Read More](https://blog.daihen-usa.com/three-ways-to-reduce-weld-porosity-on-your-assembly-line) Topics: [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) ## [Comparing Aluminum Welding With Push-Pull Gun and a Push Gun](https://blog.daihen-usa.com/comparing-aluminum-welding-with-push-pull-gun-and-a-push-gun) Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on June 6, 2016 - [Tweet](https://twitter.com/share) [![OTC_blog_790x350_Pushpull.png](https://blog.daihen-usa.com/hubfs/All_Blog_Content/OTC_blog_790x350_Pushpull.png)](https://blog.daihen-usa.com/comparing-aluminum-welding-with-push-pull-gun-and-a-push-gun) When your operation is dealing with aluminum welding, it can seem as though there's a whole new world of issues to troubleshoot. Porosity, oxidation, weld cracking, wire burn-backs and many more issues tend to plague production lines around the world. One common concern is whether a push-pull gun or a push gun works best when welding aluminum. In this piece, we'll take a solid look at what the advantages and disadvantages are of each type of gun and how to best incorporate them into your production line. [Read More](https://blog.daihen-usa.com/comparing-aluminum-welding-with-push-pull-gun-and-a-push-gun) Topics: [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) ## [The Advantages of a Dual Wire Feeder vs a Single Wire Feeder](https://blog.daihen-usa.com/the-advantages-of-a-dual-wire-feeder-vs-a-single-wire-feeder) Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on June 2, 2016 - [Tweet](https://twitter.com/share) [![OTC_blog_790x350-5.png](https://blog.daihen-usa.com/hubfs/All_Blog_Content/OTC_blog_790x350-5.png)](https://blog.daihen-usa.com/the-advantages-of-a-dual-wire-feeder-vs-a-single-wire-feeder) When you're involved in assembly line management, there are a wide range of inputs and processes that can affect your overhead and, by extension, your profitability. When your assembly line slows down, it costs labor and production. Processes that keep your line running efficiently directly impact your profitability. One area where many companies find room for improvement is in their welding processes. Fine tuning the process to reduce slag and spatter, improve welding times and provide better quality control results can come from a range of changes. One area where improvement can be found is in choosing to use a dual wire feeder or a single wire feeder. Here's a quick overview of each welding wire feed and the advantages and disadvantages of each. [Read More](https://blog.daihen-usa.com/the-advantages-of-a-dual-wire-feeder-vs-a-single-wire-feeder) Topics: [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) ## [New Technology: Developments in Welding That Can't Be Ignored](https://blog.daihen-usa.com/new-technology-developments-in-welding-that-cant-be-ignored) Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on May 9, 2016 - [Tweet](https://twitter.com/share) [![OTC_blog_790x3503.png](https://blog.daihen-usa.com/hubfs/All_Blog_Content/OTC_blog_790x3503.png)](https://blog.daihen-usa.com/new-technology-developments-in-welding-that-cant-be-ignored) As our technology advances, our industry is rapidly changing. Some welding developments provide a serious advantage while others don't actually work out in the end. But which innovations should you ignore and which ones should you implement? It's a tough decision, but here's our take on the most important recent developments in welding that deserve some attention. [Read More](https://blog.daihen-usa.com/new-technology-developments-in-welding-that-cant-be-ignored) Topics: [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) ## [What is Low Spatter and How Does it Work?](https://blog.daihen-usa.com/what-is-low-spatter-and-how-does-it-work) Posted by [OTC DAIHEN](https://blog.daihen-usa.com/author/otc-daihen) on April 11, 2016 - [Tweet](https://twitter.com/share) [![](https://blog.daihen-usa.com/hubfs/All_Blog_Content/What-is-low-spatter.png)](https://blog.daihen-usa.com/what-is-low-spatter-and-how-does-it-work) When you're trying to keep production working on a regular schedule without slowdowns in your production line, you often end up weighing the balance between factors that slow down the line and factors that help boost production, but cost more in terms of overhead. Fortunately, there's an easy way to improve your production speed without increasing your overhead too much. In this post, we'll discuss [spatter control](https://www.daihen-usa.com/weld-spatter/) in your facility: what it is, how it affects your production line and how to implement it with minimal costs. [Read More](https://blog.daihen-usa.com/what-is-low-spatter-and-how-does-it-work) Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) [Previous](https://blog.daihen-usa.com/topic/manual-welding/page/6) [All posts](https://blog.daihen-usa.com/all) [Next](https://blog.daihen-usa.com/topic/manual-welding/page/8) ### Browse by Categories - [Buyers Guides (6)](https://blog.daihen-usa.com/topic/buyers-guides) - [Customer Success (13)](https://blog.daihen-usa.com/topic/customer-success) - [Manual Welding (44)](https://blog.daihen-usa.com/topic/manual-welding) - [Manufacturing Systems (10)](https://blog.daihen-usa.com/topic/manufacturing-systems) - [OTC DAIHEN News (7)](https://blog.daihen-usa.com/topic/otc-daihen-news) --- ### Recent Articles [![OTC_blog_790x350-12.png](https://blog.daihen-usa.com/hubfs/All_Blog_Content/OTC_blog_790x350-12.png)](https://blog.daihen-usa.com/what-part-of-the-welding-process-most-affects-the-bottom-line) ## [What part of the welding process most affects the bottom line?](https://blog.daihen-usa.com/what-part-of-the-welding-process-most-affects-the-bottom-line) Published on August 29, 2016 Topics: [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) [![Good aluminum weld](https://blog.daihen-usa.com/hubfs/1-Blog/featured-reduce-weld-porosity%20(1).webp)](https://blog.daihen-usa.com/three-ways-to-reduce-weld-porosity-on-your-assembly-line) ## [Three Ways to Reduce Weld Porosity on Your Assembly Line](https://blog.daihen-usa.com/three-ways-to-reduce-weld-porosity-on-your-assembly-line) Published on July 5, 2016 Topics: [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) [![OTC_blog_790x350_Pushpull.png](https://blog.daihen-usa.com/hubfs/All_Blog_Content/OTC_blog_790x350_Pushpull.png)](https://blog.daihen-usa.com/comparing-aluminum-welding-with-push-pull-gun-and-a-push-gun) ## [Comparing Aluminum Welding With Push-Pull Gun and a Push Gun](https://blog.daihen-usa.com/comparing-aluminum-welding-with-push-pull-gun-and-a-push-gun) Published on June 6, 2016 Topics: [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) [![OTC_blog_790x350-5.png](https://blog.daihen-usa.com/hubfs/All_Blog_Content/OTC_blog_790x350-5.png)](https://blog.daihen-usa.com/the-advantages-of-a-dual-wire-feeder-vs-a-single-wire-feeder) ## [The Advantages of a Dual Wire Feeder vs a Single Wire Feeder](https://blog.daihen-usa.com/the-advantages-of-a-dual-wire-feeder-vs-a-single-wire-feeder) Published on June 2, 2016 Topics: [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) [![OTC_blog_790x3503.png](https://blog.daihen-usa.com/hubfs/All_Blog_Content/OTC_blog_790x3503.png)](https://blog.daihen-usa.com/new-technology-developments-in-welding-that-cant-be-ignored) ## [New Technology: Developments in Welding That Can't Be Ignored](https://blog.daihen-usa.com/new-technology-developments-in-welding-that-cant-be-ignored) Published on May 9, 2016 Topics: [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) [![](https://blog.daihen-usa.com/hubfs/All_Blog_Content/What-is-low-spatter.png)](https://blog.daihen-usa.com/what-is-low-spatter-and-how-does-it-work) ## [What is Low Spatter and How Does it Work?](https://blog.daihen-usa.com/what-is-low-spatter-and-how-does-it-work) Published on April 11, 2016 Topics: [Robotic Welding](https://blog.daihen-usa.com/topic/robotic-welding), [Manual Welding](https://blog.daihen-usa.com/topic/manual-welding) [❮](https://blog.daihen-usa.com/topic/manual-welding/page/6) [1](https://blog.daihen-usa.com/topic/manual-welding/page/1) [...](https://blog.daihen-usa.com/topic/manual-welding/page/2) [4](https://blog.daihen-usa.com/topic/manual-welding/page/4) [5](https://blog.daihen-usa.com/topic/manual-welding/page/5) [6](https://blog.daihen-usa.com/topic/manual-welding/page/6) [7](https://blog.daihen-usa.com/topic/manual-welding/page/7) [8](https://blog.daihen-usa.com/topic/manual-welding/page/8) [❯](https://blog.daihen-usa.com/topic/manual-welding/page/8) ## Keeping It Clean Newsletter Join thousands of others who receive this monthly enewsletter with all the latest in welding and robotic automation. 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